Blendtech syrup rooms, for the production of CSD, non CSD, juices and hybrid systems, are now installed and well known worldwide.
Thanks to our technical support, we are able to identify and meet all the customer needs providing tailor-made solutions. Internally developed software, together with the TeleService, allows us to intervene in real time in case of needs.
Our syrup rooms can have continuous or discontinuous sugar dissolving, different levels of automation and capacities starting from 1,000 l/h up to 200,000 l/h.

The monoblock structures for the smallest systems and the modular configuration designed for the largest installations, can be proposed with different thermal cycles: Pasteurization Tunnel, Cooling Tunnel, Heating Tunnel. The self-bearing structure, which contains the process basins and the distribution piping, is realized in stainless steel, single deck or multy deck for the largest surfaces.

• The ceilings can be easily removed for the maintenance operations,
• The inclined basins, together with the rectangular manhole covers and the removable double pre-filters installed to protect the pumps, facilitate the emptying and cleaning operations of the basins themselves and of the circulating pumps,
• Transport belt in high-resistant synthetic material; at request in stainless steel or of “Walking Beam” type,
• Registration valves, exchangers, circulating pumps and gear-motors are installed on the external side of the tunnel, to simplify the maintenance operations and the system management,
• An excellent energy efficiency is ensured through the use of special spray nozzles that require low hydraulic heads, and thanks to the thermal recovery combined to the low quantity of water contained in the inertial basins,
• PLC integrated with SCADA and TELESERVICE system to select endless production recipes, register the process data and promptly intervene on any anomaly,
• Automatic control of Pasteurization Unit and Cooling System/Water Management at request.

Carbonators are machines designed to obtain a high quality sparkling beverage, thanks to the precise dosage of CO2 in line.

Generally they are complete with:

• PLC to handle the process,
• CO2 flowmeter in line,
• Pump to stabilize the flowrate,
• Pressure gauge, pression reducer, CO2 dosage, static mixer and flowmeter,
• Holding to combine carbon dioxide,
• Feeding tank.

Each equipment is compact and mounted on a frame easy to move; it is customizable depending on the necessities, and it is always combinable to a CIP plant.

New generation concentrators and desulphurators have been realized in order to produce in big quantities but with low costs production.

With low energy cost the plant realizes the elimination of almost all the sulphur dioxide, both free or combined, from juices.

Thanks to rational technological concepts and to modern instrumentation, these plants have an easy functioning principle.

All models have thermal recovery to cool the concentrate and preheat the incoming juice.

A “Flash-Cooler” system can be provided upon request.

All models are cooled with tower water.

The cleaning operation is carried out by means of a specially designed circuit (CIP).

Masterlight and Masterinox are composed by:

• Framework in steel, coated stainless steel, on 40 model wheels and fixed base in the 60-100 and 120 models,
• Valves, control instruments and drip-collecting tray in stainless steel,
• Plates in stainless steel for all models and optionally in plastic for the 40 and 60 models,
• Filters are steam sterilizable and sanitary,
• Manual screw-down closing system with optional supplement for manual hydraulic closing in the 40 and 60 models,
• Hydraulic closing system with hydraulic unit in the 60-100 and 120 models.

The filtrating unit Greenfilter is composed by a filtration chamber and complementary elements, suitable to finalize the following processes:

• Precoating,
• Continuous addition of d.e. in the filtrating liquid during filtration,
• Cake discharge of filtration chamber,
• Panel discharge through plate pack rotation thanks to centrifugal force.

Final rinse of filtrating elemenst. Filtrating disds are plain and indeformable, made in stainless steel AISI 304 sheet provided with drawn reliefs, against which is placed the filtering cloth made of stainless steel AISI 316L with a 65 micron mesh.

The most significant feature consists in the lack of the drainage grid, a cause of pollution. Motorization for the rotation of filter plates is equipped with hydraulic coupling. Greenfilter is equipped with a special inlet flow distributor that avoids vortexes and abnormal flows of liquid at both high and low outputs.